Modified flywheel Adapter plate.Suspension parts.Welding.Engine removal.Time to plug in.Controller and batteries.Wiring loom.Gearbox back.
OwnerAlbert Ploeg
LocationApeldoorn, Gelderland Netherlands map
Vehicle1996 Volkswagen Polo 6N
VW Polo Harlekin limited 4-colour edition (3,028 made).
Special interior with blue steering wheel and 2 airbags.
More model info check out
MotorKostov S220E01 Series Wound DC
9" 220V 32kW / 42Nm (60 min).
In my car 122V*300A=36kW so about 55Nm.
DrivetrainOriginal 5-speed gearbox and clutch.
ControllerEvnetics Soliton Jr
150 kW - 600 A max.
Programmable via web interface. Data logger.
EMC package by Rebble for EU approval.
Batteries38 Wina 100Ah, 3.20 Volt, Lithium Iron Phosphate
Nominal current 300A, peak 500A.
18 cells in front of e-motor and 20 cells below rear seats.
123BMS battery management system with boards on
each cell, and bluetooth smartphone interface.
System Voltage122 Volts
Chargerunknown S2500 138.7V-10A CC/CV autostop
Built in trunk of car.
Connected via 62196-2 male inlet socket at original fuel cap.
Heater1000 W PTC-element at location of interior air filter.
DC/DC Converter Chennic JCD162-14412
Chinese converter from 72-144V to 13.8V.
45A rated (60A peak) at 144V input.
InstrumentationTBS electronics e-xpert pro battery monitor (with 1:5 splitter).
Original VW rev counter and gauges.
Additional dashboard section with emergency stop button, monitor
and control lamps.
Top Speed60 MPH (96 KPH)
goal is 100 km/hr
Range60 Miles (96 Kilometers)
goal is 100 km
Watt Hours/MileTBD
EV Miles
Start:70,000 Miles (112,630 Kilometers)
Current:70,000 Miles (112,630 Kilometers)
Total:0 Miles (0 Kilometers)
Seating Capacity4 adults
Curb Weight2,000 Pounds (909 Kilograms)
Conversion Time3+ years, but irrelevant as I enjoy the project.
Conversion Cost10,000+ Euro, but irrelevant as...
Additional FeaturesElectric power steering pump from Opel Astra G (Delphi).
Electric brake vacuum pump from Audi, with pressure sensor.
Ongoing project, please come back for updates.
For more technical details: click on the photo's.
Car made its first short test drive end of 2016...
Still needs to pass RDW to obtain road licence.

code by jerry