Owner | Matt Dawes | ||||||
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Location | Stillwater, Oklahoma United States map | ||||||
Vehicle | 1992 Toyota Paseo Purchased with a bad engine in mid 2008 with plans of someday converting to an EV | ||||||
Motor | D&D Motor Systems, Inc. ES-31C Series Wound DC From Cloud EV website: 12hp Cont @ 96 Volts 1.125" Diameter 3" long Double Shaft Keyway length 2.50 6.7" Diameter x 15.05" long Casing Peak Horsepower Rating = 49 HP This Motor is good for Small Sized Electric Vehicle Conversions The efficiency RPM on this motor is about 110 RPM/Volt 72 Volt 165A 12 HP 1750 RPM 96 Volt 150A 13.6 HP 2950 RPM | ||||||
Drivetrain | 5 speed | ||||||
Controller | Kelly KDH09600 96V 600A | ||||||
Batteries | 10, 8.20 Volt, Lithium-Ion Automotive Energy Supply Corporation (AESC) LiMn2O4, 60Ah Nissan Leaf Modules www.hybridautocenter.com 3.8v 30Ah nominal for each cell, 4 cells per module, 2 series 2 parallel, 7.6v 60Ah per module. Total pack - 10 modules: 76v nominal | ||||||
System Voltage | 82 Volts | ||||||
Charger | Elcon PFC 2500 EVolve Electrics www.EVolveElectrics.com | ||||||
Heater | None | ||||||
DC/DC Converter | Kelly KDCC7213.5 72V to 13.5V, 400W, 30A | ||||||
Instrumentation | Speedometer | ||||||
Top Speed | 55 MPH (88 KPH) | ||||||
Acceleration | 0 to 30 mph in 13 seconds 0 to 50 mph in 43 seconds | ||||||
Range | 17 Miles (27 Kilometers) 17 miles to low voltage cut off 15 miles is a good practical range | ||||||
Watt Hours/Mile | 280 Wh/Mile Nineteen month average measurement using "Kill-a-Watt" usage monitor. Lowest 220, highest 364. Depends on terrain, driving technique and ambient temperature. | ||||||
EV Miles |
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Seating Capacity | 2 | ||||||
Curb Weight | 1,960 Pounds (890 Kilograms) Stock Paseo curb weight 2070 lbs (939 Kilograms) | ||||||
Tires | OEM wheels and tires with full moon hubcaps | ||||||
Conversion Time | Approximately 80 hours labor over the past 6 years. The majority of that, probably 60 hours, in the first quarter of 2014. | ||||||
Additional Features | Clutchless Volvo brake booster vacuum pump. No vacuum reservoir. A micro-switch on the brake pedal turns the pump on only when needed. Works great. DC power module: EUMFD60Y28A Panasonic FD series full brick DC/DC power module set at 11V. Used to provide the supply voltage (8 to 30 volts) for the Kelly motor controller. AutoCraft Automotive Battery Group Size 75/86, 650 CCA to run the chassis electrical. | ||||||
Many hours of labor and consultation invested by Joshua English of J&E Performance Motors formerly of Stillwater OK. 1/14/2014: Batteries ordered from Hybrid Auto Center. www.hybridautocenter.com 1/16/2014: Trial fit motor and trans-axle in the car. 1/21/2014: Received batteries from Hybrid Auto Center and ordered Elcon charger from EVolve Electrics. 1/23/2014: Ordered SOC bar graph meter off eBay. 1/28/2014: Front mount finished and installed. 2/19/2014: Received charger. 2/22/2014: Removed all ICE associated wiring. 2/23/2014: Installed component board, mounted charger, batteries, controller and fan. 3/09/2014: Wiring done, turned on the power to test. Controller shows fault code 24 - �Throttle signal is higher than the preset dead zone at power on.� Curtis PB6 pot-box is reverse of what Kelly controller is expecting to see. 3/10/2014: Reworked PB6 pot-box to work with Kelly controller. 3/11/2014: Installed axles, filled transaxle and topped off batteries. 3/12/2014: First drive. Ran out of juice 1/2 mile away from home and had to be towed in, establishing the range at 20 miles. The Kelly controller has the low voltage cut off preset at 50V, just about right for these batteries. Any voltage level under 50v was having trouble making speed anyway. 3/14/2014: Removed fuel tank. 3/23/2014: Ebay (rcfuther) 84v bar graph "fuel gauge" worked for one round and quit. Further communication with the vender yields a chart that details the useful range of the bar graph. It is actually an 86v gauge that has a 14v range, pretty useless in my application. This explains why the bar moved so quickly to the left. However they could not explain why the bars would not come back to the right after the pack was depleted and recharged. 4/26/014: Ordered Volvo 12V vacuum pump for power brakes. 5/10/14: Volvo vacuum pump installed, power brakes functional. 5/28/14: 1000 miles 7/20/2014: Ordered DC to DC converter from Kelly Controller 7/23/2014: Received DC to DC converter 7/24/2014: 1500 miles in 19 weeks 8/2/2014: DC to DC converter installed 9/5/2014: 2000 miles 10/8/2014: 2500 miles 11/10/2014: 3000 miles 1/15/2015: Ordered ZEVA Fuel Gauge Driver Plus 1/16/2015: 3500 miles 1/21/2015: Received ZEVA FGD+ v1.2 3/17/2015: 1 year and 4000 miles, on the same day! 5/12/2015: 4500 miles |