2009-Mar-14-statuschargingunder the hoodmy co-workerdrivetrainbattery packinstrument panelAzure Waveforms
OwnerDave Hale
LocationSunland, California US map
Web/EmailWebPage email image
Vehicle1972 Porsche 914
Purchased running from craigslist for $2000 (factoring in the
$500 I got for the engine), with the intention of converting to
electric.
MotorAzure Dynamics/Solectria AC24LS 3-Phase AC
This slightly newer model was supposed to have higher
torque/lower efficiency than its predecessor, but has been
measured to have much less torque than spec'd. Motor
vibrates and is not usable above 4000 RPM.
DrivetrainNewly rebuilt 5 speed manual transmission (upgrade to side-
shifter) coupled through stock clutch & lightened flywheel to
electric motor.
ControllerAzure Dynamics/Solectria DMOC 455 II
Appears to be faulty, as it cannot produce simultaneous drive
on all three phases (see image of waveforms).
Batteries18 US Battery 8VGCXC, 8.00 Volt, Lead-Acid, Flooded
170Ah, 64.5lb each. Total battery cost was $2k.
System Voltage144 Volts
ChargerZivan NG3
110VAC input. Modified with HI-LO switch so that it would
work on a standard 15A circuit (otherwise it would require a
special outlet as it pulls 23A).
Heaternone
DC/DC Converter None currently
I had a CC Power unit which failed. EA replaced it. Second
one failed (mid Sept'09) and am currently awaiting
replacement.
Instrumentation* 0-100% "range" capacity (just a pack voltmeter)
* 6-16V Aux Battery Volts
* +/- 200A AMPS
* Battery Monitor (PakTrakr)
* New electronic speedometer from NH Speedo
* Refurb orig tach
Top Speed50 MPH (80 KPH)
on flat ground. much slower with any grade at all.
Acceleration0-25 : 30 sec
0-50 : 90 sec
(on flat ground)
Range60 Miles (96 Kilometers)
ACTUAL; measured until it stopped (and then limped home
the last few miles). Routine range should be kept under this,
so my practical useful range is about 40 miles with Regen.
Watt Hours/Mile400 Wh/Mile
measured power out of the wall with Kill-A-Watt meter, to
factor in charger efficiency, after mixed driving (few
mi freeway, mostly surface streets--this after the 60 mi
range test). This was done with the old orig Himax
165R15 tires and should be remeasured now with the new
LRR Michelins.
EV Miles
Current:3,040 Miles (4,891 Kilometers)
Seating Capacity2 adults
Curb Weight3,060 Pounds (1,390 Kilograms)
actual, weighed at certified scales
TiresMichelin Energy Saver A/S, Low Rolling Reistance
195/60R15 87T SL Green X
WebPage
Conversion Time3 mo of evenings (maybe 200-300 hours??) Removed engine
on Feb 1; started driving it on Apr 30.
Conversion Costabout $20k including donor vehicle, conversion kit, and
batteries
Additional Features* Regenerative braking
* PakTrakr battery monitor
* New dash instrument cluster
* Modified (light weight) flywheel
This is the Voltsposche AC Kit from Electro Automotive.
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Other, non-EV-specific work I did to the car:

* Added beefier torsion bars, KYB front shocks, and KYB rear suspension
* Porsche 911 turbo tie rods
* New ball joints
* POR-15 for cargo and engine compartments
* Elephant Racing PolyBronze suspension bearings (front control arms)
* Newly rebuilt later-model side-shifter transaxle
* Modified flywheel
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code by jerry