Current motor configurationold battery pack and chargersold battery pack and chargersNew battery pack and charger
OwnerJoel Clemens
LocationHamilton, Ontario Canada map
Web/EmailWebPage email image
Vehicle1989 Ford Ranger
MotorAdvanced DC FB1 4001A Series Wound DC
Drivetrain5 speed manual transmission
clutchless coupler (self made) along with
self-made adaptor plate.
ControllerLogisystems 144SFFX
This controller is good for 120-144VDC and
can peak (if adjusted) to 550Amps
Batteries12 sterling HA 140-520FR, 12.00 Volt, Lead-Acid, AGM
the free Alphacells I had were too small,
I picked up some huge AGM batteries for 60
bucks each!
google HA140.pdf for the data sheet on
these batteries.
System Voltage144 Volts
ChargerQuickcharge SCO14410
I replaced the below mentioned chargers
with one big charger to simplify things.
It runs at 120VAC and charges at 10A. It
is pretty slow, but gets the job done.
I also built my own balancers to limit
the voltage on each battery so none of
them get over-charged.
Heaterelectric ceramic heater installed into
original heater core.
DC/DC ConverterIota DLS55
Got this off ebay
InstrumentationHAL effect transducer instead of shunt to
measure current.
LED bar graph to measure each battery
Top Speed60 MPH (96 KPH)
I have had this self driven up to 50mph,
(80km/h). I went down a highway down a
big
hill and it went to 60mph(100km/h) on
its
own. I've tried exceeding 100km/h on
level ground on a non-windy day, and it
won't do it. :(
AccelerationAt speeds above 50km/h
(35m/h)Accelerates like a 20 year old
pickup truck carrying a maximum payload.
in other words, not impressive.

great acceleration in 1st gear in speeds
below 50/35
Range40 Miles (64 Kilometers)
40 mile range at 40 mph
tested up to 54km.
upon trip completion, lowest battery
voltage was 12.2V (agm) (70% discharged?)
Watt Hours/Mile506 Wh/Mile
1KWh of charging gets me 3-4Km (1.9-2.5
mi)
this depends on how far I've driven and
how hard. Whr/Km ranges from 250-380 or
315Whr/km average. (tracking on AC
charging side)

old notes:
charger consumed 1.35 Kwh in a 2 hour
charge after a 15km trip, upon returning
home, left it plugged in over night,
charger used 6.38kwh. total trip was
30km 258watts/km
all city driving, some hills.

upon a 54.5km trip, it required 13kwh to
recharge again; this equates to
238.5Whr/km or 384Whr/mile

It seems that the charger is more
efficient when it is charging a more
drained pack.

will adjust when more data is collected
(using p3 kill-a-watt)

lets use the above 260WH/km, this was
under the old odometer which was under
counting by 0.92, this makes a higher
value, which is 260/.92 = 282.6WH/Km
or 454.7WH/Mi

3.5km/KWh
EV Miles
Start:144,282 Miles (232,149 Kilometers)
Current:145,688 Miles (234,411 Kilometers)
Total:1,406 Miles (2,262 Kilometers)
 
    As of 10/20/2009
Seating Capacity3 adults
Curb Weight4,034 Pounds (1,833 Kilograms)
I finally got it weighed, but this was
with me in the truck, I'm not sure how
much I weight, but the GVWR is 4080lbs
Tiresstock
Conversion Time6 months (Should have been 2 months, but I
have many excuses and reasons)
Conversion Cost5556.38CAD not including the cost of the
truck or batteries.
total investment (including batteries, the
truck and screw-ups not part of final
vehicle) 7907.61 CAD
Additional Featuresignition has been replaced with a giant lit green start
button (enabled when key is put into run position)

stock fuel pump disable switch is used as inertia switch to
disable main contactor in the event of a collision

tachometer made from 2 magnets and reed switch has been
tested up to 6000rpm
See my website for current status or to ask questions etc.

(below is for my own reference)
discovered error in speedometer, re-calibrated gear after
calculating a 0.8 (-20%)error (100km/h on the meter was
actually 80 km/h) so that suggests that there was the same
error on the odometer, (originaly mileage is actually
lower than stated) however, after fixing the gear, the
speedometer is now correct, the odometer is now off by
(1.09 or +9%) (reading is now lower instead of higher than
actual)
so that suggests an original odometer error of .92 (-8%)

The odometer at the gear change was 233527.9, subtract
231,900 starting EV point: making a total apparent
1627.9kms however adjusting for error: 1497km actual

however, to get my total EV miles, (KM), I need to keep
the error intact so I can adjust without doubling the
error, so my new starting point of EV miles will be past
actual EV miles times the error rate that will be removed
on future email EV miles. 1497*.92=1377.8
adjusted starting point = kms at gear correct - error'd
past kms = 232150km = 144282miles

**multiply evalbum's reported total EV miles by 1.09 to
get actual miles traveled (stupid odometer)

code by jerry